{"id":8967,"date":"2021-07-01T12:50:57","date_gmt":"2021-07-01T10:50:57","guid":{"rendered":"https:\/\/www.akuplastics.com\/container-production-plant\/"},"modified":"2025-05-14T15:43:34","modified_gmt":"2025-05-14T13:43:34","slug":"container-production-plant-container-welding-plant-plastics","status":"publish","type":"page","link":"https:\/\/www.akuplastics.com\/en\/container-production-plant-container-welding-plant-plastics\/","title":{"rendered":"Tank production machine"},"content":{"rendered":"\t\t
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Container Welding System – Rotary Table Container Manufacturing Plants for Extrusion Welding<\/h1>

<\/strong><\/p>

A container welding system is a specialized device<\/b> designed for the efficient production of containers by<\/b>welding. <\/p>

These systems are designed to join different materials such as plastics and produce complex container structures. <\/p>

We offer turntable container production systems for extrusion welding<\/b> such as the 30.00 DT<\/b><\/p>

<\/b><\/p>

Available working sizes<\/b><\/p>

  • 2, 3, 3.5 , 4, 4.5 , 5m<\/li><\/ul>
    <\/div>

    Model<\/strong><\/p><\/td>

    Working width<\/strong><\/p><\/td><\/tr>

    30 DT<\/strong><\/p><\/td>

    800 – 3,100 mm<\/strong><\/p><\/td><\/tr>

    40 DT<\/strong><\/p><\/td>

    800 – 4,100 mm<\/strong><\/p><\/td><\/tr>

    50 DT<\/strong><\/p><\/td>

    800 – 5,100 mm<\/strong><\/p><\/td><\/tr><\/tbody><\/table><\/div>

    <\/div>

    Automation effects<\/b><\/span><\/p>

    • Milling (cutting to size) of the round base plate<\/li>
    • Milling a cylinder centering groove without reclamping<\/li>
    • This ensures absolute roundness and centering of the cylinder<\/li>
    • Machine seam preparation<\/li>
    • Machine tacking and hot gas welding<\/li>
    • Marking e.g. nozzle positions using a laser<\/li>
    • Angle traverse for quick spigot installation<\/li><\/ul>
      <\/div>

      ** We deliver our machines exclusively without welding equipment<\/b><\/p>


      Weldable materials: <\/span><\/b><\/p>

      • PE- HD, PE 63\/ 80\/ 100,<\/li>
      • PP- H\/ -B\/ -R, PVC- U, PVDF<\/li><\/ul>
        <\/div>

        Other materials on request<\/b><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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         <\/b><\/p>\n

        Customized container production systems:<\/b><\/p>\n

         <\/b><\/p>\n

        Example 40.40 E-DT1<\/b><\/p>\n

         <\/b><\/p>\n

        This offers:<\/b><\/p>\n

        1.) Weldable diameter<\/span><\/p>\n

        *Portal system container length
        40 = 40 x 100 mm + 50 mm = 4050 mm<\/p>\n

        2.) Weldable height
        *Portal system container height\/width
        40 = 40 x 100 mm + 50 mm = 4050 mm
        3.) Degree of automation
        E = Electrically driven traverse axes
        4.) Design
        D = Rotary table for round containers<\/p>\n

        P = Portal system for rectangular and round containers
        5.) Machine equipment
        T = Standard version
        6.) Traverse axis drives
        1 = Movable axes 1 + 1 = 2 (1+main drive)<\/p>\n


        <\/p>\n

        All machines are equipped with a vacuum clamping unit<\/b> consisting of a round clamping plate with reserve tank. This ensures a secure hold and positional stability of the product to be manufactured. <\/p>\n


        <\/p>\n

        The direct drive consists of an infinitely variable three-phase motor<\/b> with bevel gear. The machine has positionable support rollers to improve the support and therefore the dimensional stability of the product. <\/p>\n


        <\/p>\n

        <\/p>\n

        Features and applications of container welding systems:<\/p>\n


        <\/p>\n

        <\/p>\n

        Properties:<\/span><\/p>\n

          \n
        • Versatility:<\/span> container welding systems are suitable for processing a wide range of materials, including plastics such as PE, PP, PVC, as well as metals and composites.<\/li>\n
        • Precise welding technology:<\/span> The systems use advanced welding techniques such as hot-wedge, hot-air or extrusion welding to ensure a highly precise and durable connection between the container components.<\/li>\n
        • Automation:<\/span> Many container welding systems are fully automated and can carry out the welding process under program control, which enables high production speed and consistency.<\/li>\n
        • Flexibility:<\/span> The ability to set different welding heads, tools and welding parameters means that container welding systems can be adapted for a wide range of container sizes and shapes.<\/li>\n
        • Quality control:<\/span> Integrated quality control systems monitor the welding process in real time and ensure compliance with quality standards and specifications.<\/li>\n<\/ul>\n
           <\/div>\n

          Applications:<\/span><\/p>\n

            \n
          • Chemical industry:<\/span> Production of chemical-resistant containers for the storage and transportation of aggressive chemicals.<\/li>\n
          • Food industry:<\/span> Production of food-safe containers for the storage and transportation of food and beverages.<\/li>\n
          • Environmental technology:<\/span> Production of tanks for wastewater treatment, sewage treatment plants and environmental protection applications.<\/li>\n
          • Energy production:<\/span> Production of containers for the storage of water, oil, gas and other energy sources.<\/li>\n
          • Pharmaceutical industry:<\/span> Manufacture of sterile containers for the storage and transportation of pharmaceutical products and medicines.<\/li>\n<\/ul>\n
             <\/div>\n
            Container welding systems play a<\/span> crucial role in various industries<\/b><\/span>, providing a reliable and<\/span> efficient method for manufacturing containers<\/b><\/span>. <\/span>
            Through their<\/span> versatility, precision, and automation, <\/b><\/span>they contribute to optimizing the production process and ensuring product quality.<\/span><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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            DT container welding system Rotary table container production systems <\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            DT container welding system Rotary table container production systems <\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            DT container welding system Rotary table container production systems <\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            Extrusion Welding System 40.40 DT 30IA <\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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